Scale up operations from lab scale batches that would simulate actual production in our larger systems (6,000 gallons) mix tanks.
- 316 stainless steel, coned bottom Pilot mix tank with up to a 50-gallon capacity. Optimal batch size is 35 to 45 gallons
- Pilot tank is equipped with recirculation and a cleanout spray ball
- Sock filter housing that will 1 micron, 10 micron, 50 micron, and 100 micron filters
- Platform scale that is capable of 1,000.0 lbs. and displays 0.1 lb. accuracy
- Mixing system is a 3-blade propeller Lightnin mixer with a variable speed drive
- Both the recirculation pump and the mixer are connected to an analog to digital converter to measure amp draw
Pilot Unit #1 –Liquid Formulations
- Pressure Rated Pfaudler Glass Lined Reactor
- 20-gallon working volume
- Jacketed for heating or cooling
- Additions are done by weighing raw ingredients on a bench scale
- 1 horsepower retreat curve blade mixer
Pilot Unit #2 –Liquid Formulations and Wet Milling
- Stainless Steel Reactor (atmospheric)
- 20-gallon working volume
- Jacketed for heating and cooling
- Can be setup for ventilation (no scrubbing)
- Additions are done by weighing raw ingredients on a bench scale
- 1 horsepower, 45-degree impeller
- 1 liter Vertical Media Mill with cooling capabilities
Pilot unit with Milling and Blending capabilities
- Unit has the capability to produce finished goods as either dry flowable (DF) or extruded granules (EG), with drying and classification capabilities
- Production rate Approximately 100 lbs./hour depending on formulation
All of our Pilot Plant Operations are supported by our in-house analytical capabilities at each location